3. This takes Polaris AGL ( Atv Gearcase Lubricant) as Polaris likes to call it. Comments or suggestions about this manual may be directed to: Service Publications Dept. I went to the dealer and bought AGL gearcase lubricant and a service manual for future projects. The Brutus ran well after the fluid change, actually better; the old fluids were a little dark and maybe low. Ensure the vehicle is in PARK and set the parking brake. Fill master cylinder reservoir to indicated level. Remove fill plug from the back of the transmission and visually inspect the oil level. Before removing, clean the area around the fill plug on the back of the transmission. Check if this part fits your vehicle. Compare. . Check Out Polaris ATV AGL Fluid on Amazon - https://amzn.to/2NEhCSaThis video walks you through how to change, the drain and re-fill the transmission fluid o. 1 x Air Filter (7082101) 2 x Spark Plug (3022438) Fits: Polaris Sportsman 850 (2012-2020) Additional Information. 2. Push your vehicle to the limit with peace of mind, no matter if it is a rough trail or harsh chores. Park the vehicle on a flat, level surface. 1999 Polaris Sportsman 500 , FRONT BUMPER, CALL SALES (920) 788-0220 - Powerful Polaris 500 ,. It has a bore-stroke ratio of 92 x 75 mm (3.622 x 2.953 inches). Add the recommended fluid up to the bottom of the fill plug hole. Jun 15, 2020 . 3. Place a drain pan underneath the transmission. The rear transmission/drive is a multi task system that is composed of the rear drive and transmission. 1. Polaris All . This synthetic oil for the 2017 Polaris Sportsman 570 will give top performance for your ATV or UTV. Tip: Place a rag in the bottom of the drain pan to prevent the splashing of fluid. Park the vehicle on a flat, level surface. It had been run underwater and the bearings were all rusted. 1. $1,000 trip interruption. The primary (variator) seemed ok but I clea. 1. * Buying two fluids is a hassle. Park the vehicle on a flat, level surface. Park the vehicle on a flat, level surface. If strict Polaris manufacturer warranty compliance is a serious concern, it would be best to use the OEM Polaris fluids." Whether it's extreme heat, high-rpm riding or heavy towing, our motor oils will keep your 2019 Polaris Sportsman 850 protected. Trans 32 oz (.95 L) Polaris AGL (ATV Gearcase Lube) Transmission 2873602 qt. To change the transmission fluid in the main gearcase, follow these steps: 1. Ensure the vehicle is in PARK. Polaris DOT 4 Brake Fluid. Using an 8mm Allen socket, remove the transmission fill plug and set it aside. Place the vehicle in park. 3. Polaris Drive Clutch Belt 3211091 2002-2007 Sportsman 500 600 700 Twin X2 MV7 OEM. 2. Weight: 7.5 kg: Can't find what you're looking for? Engine Oil. The Demand Drive fluid recommended for POLARIS ATVs and SxS/UTVs is a lubricant for the front gearcase. Always wear safety glasses and nitrile gloves when servicing your Polaris ATV. . 2004 Polaris Sportsman 400. 3. 2000 4. Wiki User. Youth Oil 2876248 30oz (.900L) 11.8 oz (350 ml) n/a n/a n/a n/a n/a As Required n/a n/a . I went to the dealer and bought AGL gearcase lubricant and a service manual for future projects. Critical specifications, advanced troubleshooting guides, pictures, schematics and diagrams are included . 3. 2. Remember that free play of the brake pedal should be within 0.125 to 0.250 inches (3.2-6.35 mm). Engine - The 1999 Sportsman 500 uses a four-stroke, liquid-cooled single-cylinder SOHC engine. Grease 2880425 SERVICE . @ Polaris Sales Inc. 2100 Hwy 55 Medina Minnesota 55340. Cuts down on wear and tear and it is wet-clutch compatible. 4. Answer. Ensure the vehicle is in PARK and set the parking brake. Ensure the vehicle is in PARK. SYA Warrior Riser Snorkel kit for Polaris Sportsman 400-500-600-700-800 05-14 Warrior Wear Pre Filter Tips come unglued for easy painting and gives you the choice of using the water repellent material or not Warrior Risers have built in Vent Line Slots . 3. Nov 27, 2014 I have inquired about changing the transmission oil in my 2000 Polaris 500 Sportsman before and I have decided to change it this weekend. 4. Any high speeds across the desert does the same. To change the transmission fluid on your GENERAL XP 1000 or GENERAL XP 4 1000, follow these steps: 1. First Name* Last Name* I used Mobile 1 100% synthetic ATF in the rear, Polaris Demand Drive Fluid in the front. The 2018 450/570 owner's manual says to first change your oil and filter at 25 hours or 1-month. 6. TRANSMISSION FLUID AGL MID/REAR GEARCASE ANGLE DRIVE FLUID FRONT GEARCASE DEMAND DRIVE FLUID ANTIFREEZE 50/50 EXTENDED LIFE ANTI-FREEZE CHAIN LUBE CHAIN LUBE SPRA Y OIL FIL TER OIL CHANGE KIT (EXTREME DUTY KITS LISTED ON 1.2) ATV Youth 50 carb Youth 110 EFI capacity PS-4 Extreme Duty Oil 30oz (900ml) . Find the drain bolt and fill bolt by looking at the transmission from right rear. Use only Polaris DOT 3 high-temperature brake fluid (PN 2870990) when servicing your quad's brake systems. Its compression ratio is 10.0:1. At the heart of the Sportsman ETX is a 30 horsepower . I have inquired about changing the transmission oil in my 2000 Polaris 500 Sportsman before and I have decided to change it this weekend. NOTE: Make sure you get the Allen inserted completely into the head of the bolt, otherwise it could strip. I used a 1/2" OD tube with a small funnel for the front and . Antifreeze 60/40 Pre-mix 2.25 Qts (1.9L) Polaris Antifreez . A: All Polaris Off-Road vehicles should receive an oil change after break-in which is 25 hours. 2005 Polaris Sportsman 800 Tranny Fluid Change. Polaris Sportsman Transmission Fluid Change (1000+) $39.09 Polaris 2877922 Genuine OEM 1 Quart Demand Drive Fluid For ACE Ranger Sportsman RZR 2 days $14.75 New Engine Oil Seal Kit Polaris Sportsman 500 X2 500cc 2006 2007 2008 2009 $44.99 Drivetrain Oil Change Kit with Maxima Oil Compatible With Polaris SPORTSMAN 850 SP 2015-2020 $49.01 3. change the water pump and oil seal the right way on a 2003 Polaris sportsman 700 twin Polaris ATV Rear Bushing Kit Installed. AUV50QT-EA. Hillbilly Deluxe; Jan 24, 2022; ATF, Differential . A pest control company can provide information about local . We . This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a well-balanced design and high level of craftsmanship.. This product is an API GL-5 quality gear lube for use in differentials and transmissions. To check the level: 1. 2007-2014 Polaris Sportsman 90 OEM PS-4 Full Synthetic Oil Cha. However, the manual states to use Polaris synthetic gearcase lubricant (part #2871478) in years 1996-2002. On my 2002 Sportsman 400 the drain plug is on the bottom of the transmission. High-strength, low-stretch aramid cords and specially formulated compression compounds engineered for. Here are some known issues with . Park the vehicle on a flat, level surface and ensure it is in PARK. Place a drain pan underneath the drain plug. Furthermore, the manual then says that the next oil change is due at 100 hours or 6 months. The Sportsman ETX also sports the Sportsman 570 chassis but with a smaller and lower profile for improved ease of mount and dismount, and improved ergonomics for additional comfort when riding. It is recommended for use in Honda, Kawasaki, John Deer, Kubota, Suzuki, Arctic Cat, Yamaha, and any other ATV or UTV calling for a GL-5 type differential . Allow the fluid to drain completely, clean the drain plug, and reinstall with a new o-ring sealing gasket. Front Diff Demand Drive Fluid Rear Diff Angle Drive Fluid Transmission AGL Engine Here is the kit to do the fluids just for piece of mind https: . . Polaris Sportsman four-wheeler repair manuals cover every aspect of service and repair. The front diff only holds 8.5 ounces of Demand Drive fluid. $8200. 2. 2. Remove transmission drain plug to drain the oil. I had to rebuild the gearbox with all new bearings. To change the transmission fluid on your model year 2020 and older Sportsman 570, Sportsman 570 Utility or Sportsman Touring 570, follow these steps: 1. Add To Cart. (10-14 ft. lbs) 3. AMSOIL Transmission and Differential Fluid has the physical properties of a 75W-90 gear lube. VIN . 4. Transmission Slippage. To change the transmission fluid on your Sportsman 850 High Lifter Edition or Sportsman XP 1000 High Lifter Edition, follow these steps. Part Number: FKOCK10611. G Follow instructions to check / change transmission lubricant. This can be due to a number of different things, but the most common cause is a worn or damaged clutch. The engine displacement is 498 cm3 (30.45 in3) delivered by a 34-mm Mikuni CV BST carburetor. Copy. Park the vehicle on a flat, level surface. PK3-EA Add To Cart Add To Cart: Engine Oil Formula 4-Stroke Power Sports Synthetic Motor Oil: This is formulated for your 2005 Polaris Sportsman 700. 2. Capacity 2.01 Quarts. 5W-50 Synthetic ATV/UTV Engine Oil. 4. MoPowa; Jun 15, 2020; Power Sports; Replies 2 Views 2K. To change the transmission fluid on your model year 2020 and older Sportsman 570, Sportsman 570 Utility or Sportsman Touring 570, follow these steps: 1. Additionally, 2023 Sportsman 450 and 570 models include redesigned rear rack extenders - making the vehicle more versatile. It is in the large hole in the bottom of skid plate. Park the vehicle on a flat, level surface. Engine Oil Change 100 H 6 M 1000 (1600) Perform a break-in oil change after the first 25 hours or one month of operation E Oil Filter Change 100 H 6 M 1000 (1600) Replace with oil change E Fuel System 100 H 12 M 1000 (1600) Check for leaks at tank cap, fuel lines, fuel pump, and fuel rail; replace fuel lines every two years. Ensure the vehicle is in PARK and set the parking brake. Recently picked up a Sportsman 90 with a bad transmission / gearbox. 7. We supply . Study now. Engine oil 2 qts (1.9 L) 32 oz PolarisPS-4 PLUS(NNN) NNN-NNNNqt. Oil Change Kit (2877473) - SPORTSMAN $ 82.00. Oil Change Kit (2877473) - SPORTSMAN $ 82.00. 4. Place a drain pan underneath the transmission drain plug. 4.7 out of 5 stars 34. One-year limited manufacturer's warranty Rigorously tested to withstand years of abuse. Transmission Fluid 4; Drive Belts 315; Oil Change Kits 18; Prop Shaft 7; Rack and Pinion . Do not overfill. my wife was driving this weekend and thought she was out of . Precise machining for accuracy Manufactured from the highest quality steel. As required, change fluid every 2 years. 2. Enjoy added peace of mind with the Polaris Protection Plan. Using an 8mm Allen socket, remove the transmission fill plug and set aside. Posted Over 1 Month. Tip: Place a rag in the bottom of the drain pan to prevent the splashing of oil. Climbing the rocks places extreme strain on the belt, front diff, gearcase and suspension parts. 6. GEARCASE / TRANSMISSION LUBRICANTS ITEM PART NUMBER Quart (12 count) 2878068 AGL Gallon (4 count) 2878069 2.5 Gallon (2 count) 2878070 Demand Drive Fluid Quart 2877922 2.5 Gallon 2877923 Angle Drive Fluid Quart 2876160 2.5 Gallon 2872276 ORV Maintenance Kit 1.5 Quart AGL, 1 Quart Angle Drive, 1 Pint Demand Drive, 3 Oz. Park the vehicle on a flat level surface. 2. To change the transmission fluid on your model year 2021 and newer Sportsman 570, follow these steps: 1. I recently changed rear Polaris AGL fluid and front Demand drive fluid in my Brutus HD. 5. Made in USA. Weight: 7.5 kg: Can't find what you're looking for? Tusk Brake Pad - Sintered Metal $16.99 $24.99 You save 32%. Park the vehicle on a flat, level surface. . Place a drain pan underneath the transmission. The 2001 Polaris Sportsman 500 belongs to the world's best-selling automatic ATV lineup. 1.. Remove the fill plug, place a drain pan under the drain plug and remove the drain plug. 2. I have a polaris sportsman 600 twin. . 2. Ensure the vehicle is in PARK and set the parking brake. To change the transmission fluid on your Sportsman 850 or XP 1000, follow these steps: 1. I have inquired about changing the transmission oil in my 2000 Polaris 500 Sportsman before and I. . TQX: Recommended for engine displacement of 1,000 cc and lower. Clean the area around the fill plug. 1999 Polaris Sportsman 500 Specs & Features. Owners of Polaris RANGER*, RZR*, GENERAL* and Sportsman* ATVs and UTVs have to buy two different original equipment manufacturer (OEM) lubricants to service powertrain components on their machines: Polaris Demand Drive Fluid* and Polaris AGL Synthetic Gearcase Lubricant and Transmission Fluid. 1. 06-22 Polaris Transmission Reverse Shaft Assembly # 3234280 Sportsman X2 700. Get it as soon as Wed, Jun 15. Also tore into the secondary clutch and replaced the bearings in there. Polaris PS-4 provides maximum protection for your ATV and snowmobile engine and transmission components. Step 2. 5. Polaris 700/800 top end rebuild part one2004 Polaris Sportsman 700 Broken Transmission. Clean the area around the fill plug. We produce synthetic ATV oil, oil filters, transmission & differential fluid, front drive fluid and fuel additives - everything to keep your Sportsman 850 running strong for the long haul. 3. Outside of break-in, oil changes should be every six months or 50 hours, whichever comes first. Others include low transmission fluid levels, a faulty transmission filter, or even a blown . Yes, to replace the Polaris AGL Gearcase fluid in Polaris ATV/UTV/SxS transmissions, we recommend the Royal Purple Synchromax (part #01512) once strict OEM warranty compliance is no longer a serious concern. These machines typically deal with extreme torque and heavy loads, requiring specialized front drive oil. 2005 Polaris Sportsman 800 Tranny Fluid Change. 2. Set the parking brake. 1. The schedule for changing this lubricant is generally the same as for the transmission oil: 100 hours, 12 months, or 1,000 miles. Coverage on motorized Polaris Engineered Accessories. 4. 4 oz (120 ml) Front Gear Case (differential) Polaris Angle Drive Fluid Hypoid Gear Oil 80/90wt 2876160 qt. Level is correct when it reaches the bottom of the fill hole as shown at below. $199.95. Brand: Polaris. 2013 Lexus LX570 Trans & Diff fluid change. 2 x AGL Transmission Fluid (2878068) 1 x Front Diff Oil - Demand Drive (2877922) . Front A-Arm. $63.95. Park the vehicle on a flat, level surface. Quick View. Previous/Subbed Part Numbers: 7082101, 7080595, 2 Quarts of Polaris PS-4 Full Synthetic Oil Number 2876244. In seasonal climates oil changes before long storage periods will help protect your investment and allow you to hit the trails as soon as the snow melts. 2003 Sportsman Youth ATV Service Manual (PN . Tip: Place a rag in the bottom of the drain pan to prevent the splashing of fluid. How to change the transmission fluid on Sportsman High Lifter.. Do it yourself with this POLARIS OEM Oil Change Kit. 1 x POLARIS O-RING 0452371. After that, it is debatable as to when you should be changing your oil but most mechanics will agree that you need to be changing it at a very minimum of . Includes. Contact the. Place a drain pan underneath the transmission. 100. One of the most common symptoms of transmission slippage in the Polaris Sportsman 90 ATV is a sudden loss of power. 5W-50 viscosity grade recommended for use in ambient temperatures of -40F to 100F. . 2. Not currently in running condition, 2-stroke, automatic transmission, does turn over and unit is complete, Bill of sale only. The only oil developed for your engine. Ensure the vehicle is in PARK and set the parking brake. + $15.95 shipping. Place a drain pan underneath the transmission. Placing a rag in the bottom of the drain pan will help prevent the splashing of fluid. Front Drive Hubs Fluids 5 oz (150 ml) Outer Hubs Polaris Demand Drive(NNN) NNN-NNNNqt . Ensure the vehicle is in PARK. AGL Transmission Fluid $ 29.00 each. Brake Fluid. Gearcase - Change annually o. 4. 5. Tip: Placing a rag in the bottom of the drain pan will help prevent the splashing of fluid. Place a drain pan underneath the transmission . Best Answer. 2 x AGL Transmission Fluid (2878068) 1 x Front Diff Oil - Demand Drive (2877922) 1 x Air Filter (7082101) 1 x Spark Plug (MR7F) Fits: Polaris Sportsman 570 (2016-2020) Additional Information. 2012-07-15 00:40:04 . 1 selling automatic 4x4 ATV, gets exciting new colors on the 450, 570 and 850 lineup for a fresh look and feel. Make sure the vehicle is in PARK. Park the vehicle on a flat, level surface. Get a drain pan underneath the transmission and remove both bolts. To change the transmission fluid on your model year 2020 and older Sportsman 570, Sportsman 570 Utility or Sportsman Touring 570, follow these steps: 1. For optimal performance, always use Polaris recommended fluids as described in your Owner's Manual. The purple fluid is AGL transmission fluid. The Polaris 500 has front rear end that does take the 80w90 gear oil. This industry-leading plan covers all mechanical and electrical failures,* safeguarding over 1,500 parts. The rear diff (gearcase) on a XP1000 holds 44 oz of oil, and the RZR Turbos hold 64 oz. driveline. 4. Polaris Sportsman 700 2004, Primary Clutch Puller by EPI Performance. Access the transmission in the right rear wheel well. Always wear safety glasses and nitrile gloves when servicing your Polaris ATV. To change the transmission fluid on your Sportsman 850 High Lifter Edition or Sportsman XP 1000 High Lifter Edition, follow these steps. Only Polaris lubricants are specially developed with our engines to handle the intense conditions and high-performance requirements demanded by riders worldwide. 3. Sportsman Polaris Sportsman, the long-standing No. 3. Park the vehicle on a flat, level surface. Clean the area around the fill plug. Complete Oil Change Kit AMSOIL ATV/UTV Kits: This kit has everything to change the oil in your 2005 Polaris Sportsman 700. Transmission Angle Drive Fluid Front Drive Fluid Antifreeze 60/40 Pre-mix All Season Grease U-Joint Grease Shock Fluid Chain Lube Brake Fluid DOT 4 VES/GOLD Plus 2877882 qt .

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